Journal of Production Engineering

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Original Research Article

Full Factorial Study on Specific Cutting Forces in Tangential Turning of 42CrMo4 Steel Shafts

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  • István Sztankovics
István Sztankovics
University of Miskolc, Institute of Manufacturing Science, H-3515 Mikskolc, Egyetemváros, Hungary
DOI: https://doi.org/10.24867/JPE-2025-02-001

Published 2025-08-27

abstract views: 0 // FULL TEXT ARTICLE (PDF): 0


Keywords

  • Cutting force,
  • Design of experiments,
  • Force measurement,
  • Specific cutting force,
  • Tangential turning

How to Cite

Sztankovics, I. (2025). Full Factorial Study on Specific Cutting Forces in Tangential Turning of 42CrMo4 Steel Shafts. Journal of Production Engineering. https://doi.org/10.24867/JPE-2025-02-001

Copyright (c) 2025 Journal of Production Engineering

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Abstract

This study investigates the cutting force characteristics in tangential turning of 42CrMo4 alloy steel using a full factorial experimental design. The aim is to evaluate how cutting speed, feed per revolution, and depth of cut influence the tangential (major cutting force), axial (feed directional force), and radial (thrust force) components, along with their corresponding specific cutting forces. Experimental work was carried out on a hard turning center using tangential turning tooling. Forces were measured with a three-component dynamometer. Eight experimental setups were defined based on combinations of cutting parameters. For each, the three force components and their corresponding specific cutting forces were determined. Polynomial equations were derived to model the influence of the input parameters. The results show that feed and depth of cut significantly increase force magnitudes, while higher cutting speed tends to reduce the major cutting force. Specific cutting forces decrease with larger chip cross-sections, indicating more efficient cutting. However, the specific thrust force shows a more complex response, influenced by chip flow and radial engagement. The study contributes to understanding cutting mechanics in tangential turning and supports optimization of high-feed machining strategies for hardened steels.

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